Cast Polyurethane Products for Mining and Aggregate

Mining and Aggregate extraction are historically known to be some of the harshest industries out there. Equipment failures and rapid declines in performance seem imminent when machinery is exposed to mineral dusts, high impacts, and repeated abrasion every day. For an industry this tough, the right material choice can make a world of difference in performance and efficiency.

Polyurethane products can provide an ideal solution for these harsh operating conditions. The unique physical properties of polyurethane products can reduce regular wear and tear on equipment to increase runtime, support heavy loads without distortion, and protect important parts and belting that are so vital to mining equipment performance.

Cast polyurethane products are perfectly suited for the Mining and Aggregate industry, where severe environmental conditions, heavy loads and highly abrasive applications put constant wear on parts and equipment. Discover how this versatile elastomer allows PSI Urethanes to provide you with the ideal polyurethane products for mining and aggregate applications like extraction, transportation, and processing.

The aggregate and mining sectors are notorious for their damaging effects on equipment, causing frequent machine breakdowns and reduced productivity. This comes from the abrasive mineral particles and combustible dusts that are unavoidable byproducts of mining and aggregate processes.

Despite the harsh operating environment, PSI Urethanes’ polyurethane products have been proven to increase operational performance in mining and aggregate applications. Explore how PSI Urethanes' polyurethane products not only weather the abrasive mineral particles and combustible dust but elevate operational performance in these demanding applications.

Polyurethane products boast many excellent physical properties that can reduce daily wear on mining and aggregate equipment.

Some of the physical properties of polyurethane products that make them ideal for mining and aggregate extraction include:

• Impact Resistance: Withstand heavy impacts, ensuring equipment durability in the face of harsh conditions.
• UV Stabilization: Guard against the damaging effects of prolonged exposure to sunlight, a common challenge in outdoor mining operations.
• Weather, Dirt, Dust, and Debris Resistance: Maintain operational efficiency by resisting the adverse effects of environmental elements.
• High Load Bearing: Support heavy loads without distortion, contributing to the longevity of mining equipment.
• Abrasion Resistance: Defy daily wear and tear, extending the life cycle of components subjected to abrasive environments.
• Solvent and Chemical Resistance: Protect against corrosive substances, ensuring the integrity of equipment in chemically challenging mining processes.

These properties and more are what make polyurethane products the most versatile and viable upgrade for metal, plastic, and rubber components for the mining and aggregate industry. To discover the full extent of the benefits of polyurethane products, you can learn more here:

Polyurethane vs. Rubber

Polyurethane vs. Plastic

Polyurethane vs. Metal 

Polyurethane products not only outperform metal, plastic, and rubber counterparts but also prove to be more cost-effective across the board.

The superior longevity of polyurethane products reduces the need for frequent replacements, which contributes to long-term cost savings.

Furthermore, polyurethane products can be seamlessly bonded to existing components, serving as protective liners that extend the overall lifespan of mining machinery.

In highly abrasive mining and aggregate extraction applications, dual durometer polyurethane products such as liners can act as wear indicators for containers and other equipment. As the top layer of polyurethane thins with wear, the layer beneath will begin to show through- visually signaling to you that it’s time to replace your liners with a new round of polyurethane products. Dual durometer polyurethane products are highly effective tools to stick to maintenance schedules in order to ensure maximum efficiency of your machinery.

Daily operations in the Mining and Aggregate industry involve high impacts, abrasion and corrosive materials that can damage heavy duty equipment. PSI Urethanes polyurethane sheeting and custom parts superior durability helps to reduce day-to-day wear seen in these applications. Polyurethane products are widely used in many stages of the mining process, including extraction, transportation, processing, and storage

Here are some polyurethane products you may seeing Mining and Aggregate industry.

Polyurethane products are more than just components. They are indispensable partners in the mining and aggregate industry, offering unmatched durability, reliability, and cost-effectiveness across mining applications of all kinds.

PSI Urethanes has over 50 years of experience in creating custom polyurethane products. Our in-house team of urethane engineers is dedicated to bringing your solution to life quickly, accurately, and in the most cost-effective way possible. Our development facility is equipped with tooling for shaping polyurethane products and even developing custom molds, which allows us to deliver your product in a fraction of the time of our competitors without raising costs by outsourcing custom mold development to a third party.

When you choose PSI Urethanes as your urethane parts provider, you’re supporting a family-owned business that has prioritized customer satisfaction since Day 1. Delivering high quality polyurethane products to address your unique pain points is at the heart of what we do. We take immense pride in making you a happy customer.

See for yourself how our unmatched experience in developing custom polyurethane products sets PSI Urethanes apart from the rest. Contact us today to schedule a consultation or get a quote for your next project!

Whether you are re-covering existing parts or have a custom urethane project, our experts will help you determine the right durometer (hardness) and specifications for your needs. As the leading manufacturer of cast polyurethane products for the mining industry, you can count on PSI Urethanes to deliver exactly what you need. Contact us to learn what we can do for you.

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