Jump to:

Industrial Polyurethane Rollers for Reliable Performance

Custom Polyurethane Rollers For Your Industrial Applications

At PSI Urethanes, we specialize in creating industrial polyurethane rollers that are designed to meet the demands of any industrial application. The formulations of our custom urethane rollers are wear-resistant and generally cut-resistant. They can carry up to four times higher load than rubber and stand up to the harshest of environments. These characteristics make our polyurethane rollers the perfect solution for high-stress applications, such as load wheels, conveyors, and pulleys.

Contact us today to learn more about our customizable options for industrial polyurethane rollers!

Contact PSI

Recover Your Existing Metal Cores

In addition to manufacturing new and custom industrial polyurethane rollers, we can also recover your existing metal cores. No matter what material you currently have on your rollers, we've got you covered. All you need to do is give us a durometer (hardness) and what profile you need.

Let PSI assist you with your custom urethane roller formulation needs and ensure maximum longevity and productivity.

Contact Us

CAST URETHANE & POLYURETHANE ROLLER SPECS

Our industrial polyurethane rollers can be formulated to meet a wide range of durometer requirements, ensuring reliability and performance for any application.

Durometer Hardness

25 Shore OO
40 Shore OO
50 Shore OO
70 Shore OO
20 Shore A to 90 Shore A
50 Shore D to 70 Shore D

Uncertain as to what durometer you need? View our list of standard durometer specifications where you can find our technical brief to ensure you choose the correct option.

Need help choosing the right durometer? Contact our team for expert guidance.

Speak to An Expert

DUROMETER REFERENCE CALCULATOR

Select Durometer

Select Hardness

For reference, this hardness is as soft as a Gel Shoe Insole

For reference, this hardness is as soft as a Rubber Band

For reference, this hardness is as soft as a Pencil Eraser

For reference, this hardness is as soft as a Tire Tread

For reference, this hardness is as soft as a Shopping Cart Wheel

For reference, this hardness is as soft as a Hard Hat

Application Specific Formulations

Dual Durometers
FDA Dry and FDA Wet Food Approved 30A to 90A
Static Dissipative material is available in 40A to 85A (other durometers may be available upon request)

Benefits of Industrial Polyurethane Rollers

Polyurethane rollers of all kinds offer superior performance in industrial environments across the board. Some key benefits of polyurethane include:

Reduced Marring of Products:

Polyurethane rollers with pigment or in a natural state do not mar or damage any material they come into contact with. The carbon added to rubber rollers however results in them leaving black marks when they come into contact with products. Metal rollers on the other hand are very hard and will not only mar objects but can also damage them.

Chemical and Water Resistance:

Polyurethane outperforms rubber in applications that involve being submerged or exposed to wet environments for extended periods. Industrial polyurethane rollers are durable, ensuring they don't rot like rubber or corrode like metal.

Abrasion Resistance:

Polyurethane has excellent abrasion and wear resistance properties, resulting in fewer instances of needing to be replaced. In instances where rollers experience a great deal of abrasion from combining dynamic loads and high friction, polyurethane surpasses natural rubber. For these reasons, urethane is best for conveyor, driving and printing rollers.

Low Permanent Set:

Rebound is essential for printing, conveyor and drive rollers. Polyurethane can be manufactured to handle your heavy items and not deform.

Tensile Strength & Elongation:

Polyurethane can handle more pounds per square inch than rubber without rupturing and breaking apart. This is especially beneficial for conveyor and drive rollers when systems are running fast and carrying a great deal of weight.

Wide range of formulations/durometers:

Polyurethane can be manufactured to your specific requirements. Whether you need FDA-approved wet or dry formulations or specific durometers for grip or strength, our custom industrial polyurethane rollers can be formulated to give you the best wear resistance for your specific application.

Wide range of colors available:

Our custom urethane rollers come in a wide range of colors to suit your specific application and requirements. Black and Red are recommended for applications that require UV resistance. Custom colors can be produced upon request for a large volume order.

Discover how our custom industrial polyurethane rollers can benefit your operations. Request a quote today!

Request a Quote

What Are The Types of Urethane Rollers?

PSI produces a wide range of industrial polyurethane rollers that are suited for most applications. Whether you are looking for urethane idler rollers, nip rollers, drive rollers, or any other kind, we can create an industrial polyurethane roller to meet your unique requirements. Our high-quality bonding agent allows for a superior bond, especially to metal cores. Various other materials may also be used as cores, however compatibility may vary depending on size, shape and type of substrate.

PSI produces an extensive selection of industrial polyurethane rollers, including:

Step and Plunge Rollers
Flat Taper Rollers
Chevron Rollers
Multiple Crown Rollers
Hourglass Rollers
Conveyor Rollers
Drive Rollers/Wheels
V-Rollers
Nip Rollers
Idler Rollers
Feed Rollers
Pulleys
Wringer Rollers
Custom Shaped Urethane Rollers

Industrial Polyurethane Rollers Guide:

Step and Plunge Rollers:

Urethane step and plunge rollers are designed with recesses or grooves to help guide a track or lift.

Flat Taper Rollers:

Flat tapered urethane rollers leverage multiple flat surfaces for material transport. Depending on the application a full or partial taper can be provided.

Chevron Rollers:

Polyurethane chevron rollers are produced with a recessed or raised V-shaped pattern.

Multiple Crown Rollers:

Multi-crown polyurethane rollers work by steering a conveyor belt to the center of the roller and aids with belt tracking.

Hourglass Rollers:

Urethane hourglass rollers are utilized in applications where materials are center-aligned and vibration resistance is critical.

Conveyor Rollers:

Urethane conveyor rollers or sleeves are non-power-driven rollers attached to axles that allow material to roll along a fixed path.

Drive Rollers (Wheels):

Polyurethane drive rollers are typically driven by a motor or motors to assist in the material handling process.

V-Rollers:

Urethane V-Rollers are designed to limit movement like side-to-side drift to allow for a more precise center-guided material handling line.

Nip Rollers:

Urethane nip rollers are used to press and feed material simultaneously, commonly resulting in a pressed sheeting or laminated product.

Idler Rollers:

Urethane idler rollers main function is to support the conveyor and conveyor belting along its full length.

Feed Rollers:

Urethane feed rollers transport or feed material from a location to either a machine for processing or another location in the production process.

Pulleys:

Urethane pulleys are designed for high load bearing applications where the fixed point will need to resist compression while supporting movement.

Wringer Rollers:

Urethane wringer rollers are designed to be used in wet applications in which excess liquid must be pulled from a material.

Custom Urethane Rollers:

Urethane rollers with custom shapes, sizes, colors, and surface finish options are available upon request. Contact us today to discuss your custom roller needs.

Call PSI for a Custom Quote

Call one of our experienced application engineers today at (866) 821-0647 to learn more about polyurethane rollers or request a quote online for any custom urethane rollers you may require. If possible, please also have the intended roller load weight, speed, and any environmental elements that may need to be considered (like corrosive or abrasive elements) available.

Request A Quote

Custom Urethane Rollers Gallery

Custom polyurethane rollers are made from tough, premium-grade urethane and are suited for most industrial applications. They provide reliable performance and are the perfect solution for high-stress applications. Learn more about custom polyurethane rollers.

Recovered Rollers for Schlebach Quadro Rollformer

Custom Polyurethane Rollers - Polyurethane Roller Covering

Industries That Can Use Cast Urethane Rollers

Our industrial polyurethane rollers serve a variety of industries, including woodworking, medical equipment, and metal trades. Whether you need standard or custom solutions, we can help.

Get in touch with one of our expert urethane engineers to see how we can assist in your application.