Urethane Metal Forming - Custom Polyurethane Pads for Pressing
PSI Urethanes is a leading manufacturer of cast urethane products for metal forming press systems. Urethane has exceptional durability, flexibility, and the ability to withstand high pressures, making it ideal for metal forming applications. Some of the benefits of using urethane in metal forming include:
- Scuff Resistance: Urethane protects materials during the forming process.
- Secures the blank from slipping: Urethane ensures precision by preventing any slipping.
- Improved forming definition: Urethane enhances the accuracy of formed parts.
- Custom formulations: Urethane can be tailor-made for the specific application or system.
Are you curious to know more about our urethane metal forming solutions? Speak to one of our experts to learn more.
Urethane Metal Forming Pads
In fluid cell sheet forming processes, sheet metal is pressed between a die, often referred to as a form block, and a forming pad connected to a hydraulic press. The rigid lower die provides the form that the sheet metal will be shaped to, while the forming pad is pressurized with a hydraulic fluid to apply force to the sheet metal. This forms it into the shape of the die.
When it comes to forming pads used in hydraulic forming presses, few materials are as well-suited as thermoset urethane. Its elastomeric properties ensure the pressure is applied evenly across the sheet metal, outperforming traditional materials like rubber. The ability to customize the formulation of urethane pads also allows properties such as rebound and resistance to compression to be set, creating a fit-for-purpose solution.
In addition to its elastomeric and customizable properties, the shape memory of polyurethane pads enables it to return to its original shape after forming. This allows urethane forming pads to be used with unmated lower dies for a more flexible and cost-effective manufacturing process.
Are you looking for a custom urethane metal forming solution? Contact PSI Urethanes to get started.
Urethane Metal Forming Pads and High Forming Pressures
Urethane metal forming pads offer unmatched durability when compared to traditional rubber forming pads. This is accredited to urethane metal forming pads being able to handle forming pressure much better and for a longer period than rubber.
Urethane also allows for the production of more intricate shapes and assists in maintaining efficiency and accuracy in manufacturing systems. The even pressure applied by urethane metal forming pads further prevents thin metal from crimping while its ability to stretch makes it better suited for deep-draw metal forming.
Looking for a forming pad that stands up to pressure? Request a quote to get started.
Industry Leaders in Urethane Metal Forming
As the leading manufacturer of cast urethane metal forming pads, PSI has a flawless history of delivering durable, fit-for-purpose solutions. Our urethane metal forming pads are completely customizable for your needs, with a variety of colors and durometers available.
PSI has assisted companies across various industries when it comes to custom cast-urethane products, including aerospace, aviation, general metal forming, automotive industries, hydraulic presses, and fluid cell forming presses. Ensure your parts stand the test of time and partner with PSI Urethanes for your cast urethane needs.
Ensure your metal forming process is supported by reliable and long-lasting solutions.
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