Transform Transit: Custom Urethane Dunnage Solutions
Precision-Molded Protection for Every Part. Built for impact, tailored for performance.
- 50+ Years of Industrial Expertise
- Trusted by Aerospace, Automotive, and OEM Leaders
- Engineered in the USA
Damaged Products Are Costing You
Every shipment or storage cycle exposes your parts to vibration, shifting, and potential surface damage. Standard foam, plastics, and off-the-shelf trays just don’t hold up, and that leads to delays, returns, and lost revenue.
In industries where parts are reused or shipped globally, the wrong packaging dunnage choice can sabotage your entire operation. Custom components need custom protection, something built to take hits and return for round two. That’s where urethane steps in.
Common Frustrations:
- Packaging that scratches or mars delicate finishes
- Frequent replacement of worn-out dunnage
- Shipping damage causing product returns
- Inflexible inserts that don’t fit custom shapes
- Load failure due to weak materials
Built Tough, Designed Smart
What is Urethane Dunnage?
Custom urethane dunnage is engineered to keep your parts safe during transit, storage, and production. With durometers from 20A to 90A, PSI builds solutions ranging from soft cushioning to rigid support.
Benefits at a Glance:
Impact Absorbing and Cushioning
Protects sensitive parts from shock, vibration, and drop damage.
High Load Capacity
Supports heavy equipment without compression or deformation.
Non-Marring Finish
Holds products securely without scratching or surface damage.
Completely Customizable
Made to fit your exact shape, size, and durometer requirements.
Why PSI Urethane Custom Urethane Dunnage?
Impact Protection
Absorbs shocks during transit and assembly
Heavy Load Support
Withstands weight and pressure without distortion
Abrasion Resistant
Maintains integrity through repeated handling
Non-Marring Surface
Protects critical finishes with no scratches or marks
Custom Fit
Precision molded for your parts and systems
Fast Tooling
Quick turnaround for prototypes and production
Chemical Resistant
Performs even in harsh environments
Reusable Durability
Designed for long-term use and sustainability
Industries Using Polyurethane Custom Urethane Dunnage
- Automotive: Protects engine blocks, machined parts, and delicate surfaces for smooth production flow.
- Aerospace & Defense: Safeguards sensitive instruments and equipment with impact-absorbing, non-marring inserts.
- Manufacturing: Secures circuit boards, displays, and components during assembly, storage, and transit.
- Industrial Equipment: Withstands heavy loads and irregular shapes without failing under pressure.
- Medical Devices: Provides precision-fit protection to keep equipment clean, safe, and compliant.
- Consumer Goods: Prevents scratches and dings on high-end furniture and products for a flawless customer experience.
From Concept to Custom Fit
1. Initial Consultation
Discuss project needs and specs
Identify industry challenges
Set goals for protection
2. Part Analysis + CAD
Review dimensions and handling
Create CAD model for accuracy
Plan durometer and layout
3. Tooling & Prototyping
Build custom tooling
Test fit with sample runs
Adjust as needed
4. Production & Quality Check
Run full production cycles
Conduct quality inspections
Package and deliver
5. Integration Support
Expert documentation support
Provide maintenance tips
Optimize for reuse
6. Ongoing Optimization
Review performance over time
Recommend material or spec adjustments
Support new product lines
Ready to Protect Better?
Custom urethane dunnage, built to withstand anything you ship.
Ask Our Experts.
Contact us today to learn how we can meet your project’s requirements.